Maximize Production Efficiency
Say goodbye to chaos. Say hello to flow.
production.flow® reinvents fashion manufacturing — demand-driven, agile, and lightning fast.
AI-powered software, smart shopfloor tech, and real Lean transformation — all working together to give you total control and unstoppable momentum.
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Mengapa Produsen Terkemuka Mempercayai production.flow®
📊 Real-time production tracking solution
Designed for fast fashion & footwear — software and hardware built for real shopfloor challenges.
🛠️ Build-in Lean transformation
From Push to Pull — hands-on guidance from experts, including on-site Lean workshops.
🔗 Connected Digital & Physical Workflows
Total visibility into samples, purchase orders, workstations, production lines, and inventory.
🚀 Engineered for Continuous Improvement
Cut delays, eliminate waste, and streamline bulk production — for agile, efficient, and scalable operations.
Mengapa Produsen Terkemuka Mempercayai production.flow®
Many manufacturers still run daily operations with handwritten notes, Excel sheets, and disconnected tools. Here's what we see every day on mid-sized shopfloors:
❌ No real-time visibility
Decisions are delayed or wrong — because the data arrives too late, or not at all.
❌ Fragmented, manual processes
Paper notes, spreadsheets, and siloed tools create friction, waste, and confusion.
❌ Lack of control and coordination
Teams work in the dark. Priorities shift. Problems go unnoticed until it’s too late.
❌ Lean in theory, chaos in practice
Without a connected system, daily improvement stalls. Pull systems collapse. Firefighting returns.
What fixes it?
A Lean Manufacturing System,
embedded into daily operations.
production.flow® connects fragmented, manual processes into one real-time system.
Built on hands-on Lean expertise, it brings structure, speed, and transparency to your shopfloor. No spreadsheets. No blind spots. Just flow, focus, and faster decisions — right where it matters most.
Hands-on Lean consulting
On-site experts guide teams through practical Lean improvements that stick — easy to apply, built for daily use.
REAl-TIME SOFTWARE
Live dashboards, Kanban boards, and automated reporting give instant visibility into order status and line performance.
Connected Hardware
Line monitors, touch terminals, and RFID tools capture production data at the source — plug-and-play and built to scale.
The Lean Transformation
Journey
production.flow® hard- & software isn’t just installed — it’s co-created and implemented through a proven, step-by-step approach. From mapping real-world workflows to running hands-on Lean workshops on site, we guide your entire transformation — turning chaos into clarity, and inefficiency into flow. This is more than software and hardware — it’s a fully tailored Lean Manufacturing system, built around your factory and your goals.
Here’s how we lead fashion manufacturers toward lasting, measurable change.
1. Walk the floor, map the Flow
Understand the client’s current production flow – both data and reality
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Map the complete order-to-shipment process
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Identify delays, waste, and Excel-based workarounds
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Separate value-adding vs. non-value-adding activities
2. Lean Set-up, hands-on
Physically implement Lean principles and prepare the ground for structured flow
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Reorganize layout, workstations, and flow paths
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Introduce Pull Racks, floor markings and visual signals
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Train teams on Flow, Pull, and Lean Principles
3. We standardize, together
Build a clean, structured foundation for flow
Apply 5S: Sort, Set in order, Shine, Standardize, Sustain
Label and organize tools, areas, and stations
Establish visual standards for consistency
4. Set-up of Digital Twin
Mirror the real-world factory with a digital system
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Build a real-time workflow model of the factory floor
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Input baseline data, workflow logic, and status rules
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Prepare the ground for real-time tracking and automation
5. System Go-Live
Activate the full system with digital visibility and lean automation
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Activate live Kanban boards and line terminals
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Start demand-based production flow
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Enable Heijunka, Visual Management, and Jidoka
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Get full real-time visibility across every line and shift
6. Kaizen in Action
Continuous improvements every day — with real-time insights and employee engagement
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Track dwell times and flow blockers automatically
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Highlight improvement areas through smart KPIs and AI
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Support a culture of daily improvement
Mengapa Produsen Terkemuka Mempercayai production.flow®
50%
Mempercepat
Waktu tunggu
Pangkas waktu tunggu hingga 50% dan percepat waktu pemasaran dengan perencanaan otomatis dan penyeimbangan beban kerja, atasi hambatan sejak dini untuk menghindari penundaan.
30%
Meningkatkan Produktivitas Operasional
Tingkatkan produktivitas hingga 30% dengan visibilitas proses penuh dan perencanaan yang lebih baik. Wawasan waktu nyata membantu mengidentifikasi inefisiensi.
25%
Memotong
Biaya Produksi
Dengan visibilitas waktu nyata, production.flow® mengurangi limbah dan menurunkan biaya, memastikan manufaktur yang efisien dan hemat biaya
60%
Meningkatkan
Kualitas Produk
Mengidentifikasi dan melaporkan kerusakan dengan cepat, menerima pemberitahuan segera untuk tindakan perbaikan, menghemat waktu, sumber daya, dan mengurangi biaya kerusakan.
What our clients say
Carsten Schmidt
Kepala Strategi - YinHwa Shoelasts
Dengan penerapan production.flow®, alur proses kami tidak hanya didigitalisasi tetapi juga dioptimalkan. Sistem ini telah mempercepat waktu tunggu kami secara signifikan dan meningkatkan komunikasi klien. Hambatan dan penundaan langsung terlihat dan dapat segera diatasi di tempat. YinHwa Shoe Lasts telah mengintegrasikan production.flow® di semua lokasi, menetapkan standar keunggulan operasional yang memungkinkan kami memberikan layanan terbaik kepada pelanggan kami di setiap negara.
Andreas Serigala
CEO - Grup Framas
Sebagai mitra pengembangan untuk merek sepatu global, kami telah mampu mendigitalkan dan mengotomatiskan banyak proses produksi internal dengan bantuan production.flow®. Hasilnya, kami mampu mencapai transparansi yang lebih baik, mengurangi waktu henti secara signifikan, serta mengotomatiskan dan meningkatkan komunikasi secara internal dan eksternal.
Timo Voswinkel
Direktur Utama - JULIE & GRACE
Dengan production.flow®, proses produksi perhiasan kami kini terlihat secara real-time dan mudah dipahami oleh semua orang yang terlibat dalam tim kami di Bali dan Hamburg. Berkat analisis data tambahan di dasbor, kami dapat mengendalikan proses produksi sepenuhnya dan dapat terus mempercepat dan mengoptimalkannya.
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01 Keunggulan Operasional
production.flow® mencapai keunggulan operasional dengan menyederhanakan proses produksi melalui prinsip lean, manajemen visual, dan mengurangi tugas manual. Hal ini meningkatkan transparansi dalam produksi, mengoptimalkan operasi untuk mencapai efisiensi puncak.
2
02 Nilai Tambah yang Dimaksimalkan
Meningkatkan produktivitas dalam produksi dan logistik, dan kemajuan yang terjangkau melalui transformasi digital menghasilkan ROI yang maksimal.
3
03 Dorong Keputusan yang Berdampak
Visibilitas waktu nyata dan pengumpulan data dari lini produksi, mesin, dan sumber daya di seluruh operasi memfasilitasi wawasan yang dapat ditindaklanjuti dan pengambilan keputusan berdasarkan data.
4
04 Karyawan yang Termotivasi
production.flow® meningkatkan motivasi tim dengan pelacakan kemajuan pekerjaan secara real-time. Meningkatkan komunikasi dan kolaborasi melalui platform terpusat untuk berbagi informasi dan pemberitahuan instan.
5
05 Peningkatan Berkelanjutan
production.flow® mendorong perbaikan berkelanjutan dengan mengoptimalkan sumber daya, mengurangi limbah, memungkinkan pengelolaan sumber daya berkelanjutan, dan efisiensi berkelanjutan.
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06 Efisiensi Biaya
production.flow® mengurangi biaya operasional dengan meminimalkan pemborosan, mengoptimalkan alokasi sumber daya, dan memanfaatkan wawasan berbasis data untuk pengambilan keputusan yang hemat biaya
Advantages of working with production.flow®
How to Start
Your Transformation Journey
1
📅 Book a Call
Pick a time that fits your schedule — right in our calendar.
2
💬 Strategy Session
We take 60 minutes to understand your production setup and uncover key improvement areas.
3
🤝 Move Forward
If our approach fits, we start your transformation — with clear next steps, built around your factory.
CONTACT
Book a free strategy session
Speak to one of our Lean Experts
Markus Bosse
CEO & Lean Expert
Make Work Flow®
Clara Soltau
Product Manager
Make Work Flow®
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Free strategy session (approx. 60 minutes)
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A video conference link will be sent via email
Contact
Teknologi digitalisasi dan otomatisasi kami memberdayakan perusahaan manufaktur skala kecil dan menengah untuk mencapai keunggulan operasional dengan meningkatkan efisiensi dan mengoptimalkan penciptaan nilai.
Markus Bosse - CEO & Pendiri
Buat Alur Kerja® GmbH
Markus Bosse - CEO & Pendiri
Buat Alur Kerja® GmbH
Elemen Teknis dari production.flow®
CONTACT
Book a free strategy session
Speak to one of our Lean Experts
Markus Bosse
CEO & Lean Expert
Make Work Flow®
Clara Soltau
Product Manager
Make Work Flow®
-
Free strategy session (approx. 60 minutes)
-
A video conference link will be sent via email