Solution & Approach
Our 4 Pillars of
Operational Excellence
production.flow® delivers efficiency, speed, and real-time clarity to your factory — every single day.
We unite live production data, smart workflow automation, and hands-on Lean transformation into one powerful system. The result? Fewer delays. Better decisions. A shopfloor that runs with rhythm, structure, and flow.
Explore how each pillar works together - from live dashboards and line monitors to pull racks and physical on-site improvements.
Lean
Consulting
Hands-on Lean consulting transforms workflows directly on the shop floor — together with your production team, using a pragmatic, practical approach.
Production
Visibility
Full processes visibility in 100% Real-Time. No more excel sheets and manual work needed.
Workflow
Automation
Optimized processes and smart workflow automation. Reducing waste - maximizing time & resources utilization.
Operational
Data
KPI analysis simplifies reporting. This leads to better decisions and stronger alignment with business goals.
Unsere Lean Manufacturing-Philosophie
Die Zusammenarbeit mit dem production.flow®-Team umfasst eine umfassende Lean-Management- und Beratungskomponente. Dazu gehört eine eingehende Analyse der aktuellen Produktionsprozesse, des Layouts, der Arbeitsabläufe und der Organisationsstruktur. Durch das Sammeln der Herausforderungen und Verbesserungsziele des Unternehmens werden der zukünftige Arbeitsablauf, die physischen Umgestaltungen und die Softwareanforderungen abgestimmt. Durch die Anwendung dieser Prinzipien sorgt das production.flow®-Team für einen reibungslosen und effizienten Produktionsablauf und steigert so die Gesamtproduktivität.
Produktionstransparenz – 100 % Echtzeit
Touch Terminals
Track input and output directly at the line — fast, intuitive, and built for real shopfloor conditions.
Flexible touchscreen terminals ensure real-time feedback from every workstation.
Line Monitors
Visualize daily flow in real time — input, output, and progress per SKU at a glance. Line monitors show what’s done, what’s blocked, and what needs attention — supporting quick decisions and fast adjustments.
Kanban Board
One board. Every order. Total flow.
A dynamic, real-time Kanban board shows each step in the process — from Pullrack waiting zones to active processing. Instant clarity on every order’s status.
Live Dashboard Cockpit
Your factory’s heartbeat — visualized. Get a customized live overview of your key production KPIs. Always up-to-date. Always actionable.
TRANSPARENCY
Transparency through clear Kanban- & Dashboard views
TRACEBILITY
Documentation of each process step in the bulk production history
TOUCHSCREEN
Touchscreen terminals for easy usability on the shopfloor
REAL TIME DATA
Information about bulk order status in
real time
SEARCH FUNCTION
Simple smart search
for production status search
CHECKLISTS
Dynamic checklists for individual process steps
ATTACHMENTS
Data management by attaching tech packs, photos and videos
Automated internal and external Email reminder in case of delays or defects
NOTIFICATIONS
Automated notifications and alarm in case of delays or defects
LIVE CHAT
Comment & chat function
Merkmale
Workflow-Automatisierung
API
Integrating a custom API into existing ERP systems eliminates double data entry and seamlessly connects systems, enabling effortless data transfer and real-time visibility of new orders.
Traffic Lights
Visual traffic light indicators help monitor the progress of orders, signaling delays or blockers and highlight urgent orders as they near their ETD to improve task prioritization.
E-Mail Reminder
Automated email reminders quickly alert team members or external partners when an order is urgent or delayed in the process. This helps manage deadlines and follow-ups accurately, significantly cutting down on communication times and lead times.
Defect Warnings
Defect warnings via messengers like WhatsApp, WeChat, or email enable immediate alerts for quality defects, allowing for quick and immediate corrective actions - significantly reducing costs for defects at final inspection.
Betriebsdatenanalyse
KPI & Performance Report
Regular KPI and Performance Reports simplify the reporting process by summarizing essential metrics in an easily understandable format, ensuring transparency for all relevant parties.
Defect Summary Report
The defect summary report provides a comprehensive overview of identified defects, assisting in the timely implementation of corrective actions and offering valuable insights for quality improvement.
Average Cycle Time
(SMV)
The cycle time per process step per item - measures the average duration of one item in a process step. The visualisation of cycle times facilitates efficient capacity planning and cost calculations.
Supplier Ratings &
Performance Analysis
Supplier rating summarizes supplier performance, including lead-times and on-time delivery ratios. It aids in identifying top-performing suppliers, addressing areas for improvement, and optimizing the supply chain for enhanced efficiency and reliability.
Unsere Digitalisierungs- und Automatisierungstechnologien ermöglichen kleinen und mittleren Fertigungsunternehmen, durch Effizienzsteigerungen und Optimierung der Wertschöpfung operative Spitzenleistungen zu erzielen.
Markus Bosse - CEO & Gründer
Make Work Flow® GmbH
Markus Bosse - CEO & Gründer
Make Work Flow® GmbH